Difference between revisions of "USM SiPM Testing Readiness Review Checklist"
From GlueXWiki
m (moved USM Construction Readiness Review Checklist to USM SiPM Testing Readiness Review Checklist: Better description of Readiness Review) |
(→Final Acceptance Test Plan, comprised of) |
||
Line 79: | Line 79: | ||
# The submittal to JLab of all data related to the above. | # The submittal to JLab of all data related to the above. | ||
− | ==Final Acceptance Test Plan, comprised of== | + | ==Final Acceptance Test Plan, based on the SiPM specification D00000-01-07-S004 Rev-A, comprised of== |
− | # | + | # Dark current and response to a standard light source at 5 and 20 degrees C. |
− | # | + | # Uniformity of response across all 16 cells of each array. |
− | # | + | # Verification and recording of operating parameters for each SiPM. |
− | + | ||
===Tracking === | ===Tracking === | ||
The vendor must keep a record (travelers) of all raw materials and inspections that are used in the construction of each module, and document the procedures followed during fabrication. | The vendor must keep a record (travelers) of all raw materials and inspections that are used in the construction of each module, and document the procedures followed during fabrication. |
Revision as of 09:53, 8 November 2011
USM SiPM Testing Readiness Review Checklist ***DRAFT DRAFT DRAFT***
Contents
- 1 Review Check List ***DRAFT DRAFT DRAFT***
- 2 Contract Requirements
- 3 Requirements and Quality Assurance: Section 3 and 4 of the Statement of Work
- 4 A Component Inspection Plan, comprised of
- 5 A Process Quality Plan, comprised of
- 6 Final Acceptance Test Plan, based on the SiPM specification D00000-01-07-S004 Rev-A, comprised of
Review Check List ***DRAFT DRAFT DRAFT***
The goal of the Forward Calorimeter Readiness Review is to assess whether the University of Indiana is ready to begin production of the fabrication of the Hall D forward calorimeter modules. Specifically the following questions need to be examined:
- Environment
- General
- Are the MSDS information sheets available for all products used during production?
- What support do you get from university EH&S services?
- Are there any materials (e.g cleaning agents/etc) that are of particular hazard during fabrication
- General
- Procedures:
- Are all procedures for accepting fabricated parts documented?
- Are all procedures for assembling components documented?
- Guidance should be given for each of the steps in the fabrication procedure for ease of estimating completion times.
- Training:
- What are the training procedures for first-time workers in each of the areas where they will work?
- How is this documented?
- Acceptance Testing
- Lead glass
- Are the testing procedures clearly defined?
- Is the criteria for rejecting glass blocks clearly specified?
- How is the location of each block recorded?
- PMT
- How are the dimension tolerances checked on pmts?
- How is the performance checked?
- What performance characteristics are recorded?
- Cockcroft-Walton base
- How are electrical components qualified?
- How are electrical boards qualified?
- How are the assembled boards checked?
- How is the complete assembly tested?
- How are noise sources characterized?
- What are the acceptance tests at each stage of the process?
- Machined parts
- What acceptance will be performed to verify dimensional tolerances of all features of the machined parts?
- Assembly
- How are the mechanical tolerances checked after assembly?
- What documentation is recorded for each module?
- Lead glass
- Recovery Procedures
- What are the procedures for reporting an anomally in measurements during the assembly?
- What are the procedures for rectifying any problems encountered during assembly? Is this documented?
- Acceptance Testing of completed module
- Are all the items listed in Section 4.2 of the SOW addressed in the Quality Assurance and Test Plan Document?
- Are any of the completed modules going to be tested with a source to check overall operation?
- Tracking
- Are all travelers specified for the project?
- What information is recorded for the lead glass?
- What information is recorded for the pmt?
- What information is recorded for each of the fabricated parts
- What information is recorded during assembly?
- Schedule
- How is the schedule tracked?
- Note: Time for completion of a module should be revisited after the start of production of each subcomponent.
- Reporting
- Is the reporting chain to the project clear?
Contract Requirements
- Final Construction Plan
- Final Quality Assurance Plan and Acceptance Test Plan.
Requirements and Quality Assurance: Section 3 and 4 of the Statement of Work
The vendor shall prepare a Quality Assurance and Acceptance Test Plan for approval by JLab at the Readiness Review. The following items must be included:
QA and Acceptance Test Plan (Section 4.2.1)
A Component Inspection Plan, comprised of
- Inspection of all materials received from the vendor’s suppliers and subcontractors and the recording of this information.
- Obtaining and recording of all material certifications and analyses.
- The calibration and identification of standards and instrumentation used for testing; the intervals between calibrations are also to be defined.
- Establishment of inspection points for the incoming components, which will measure critical parameters.
- The recording of all inspection data in such a manner so that the history of a component can be readily traced.
- The submittal to JLab of all data related to the above.
A Process Quality Plan, comprised of
- Step-by-step process documents, with instructions and prints pertaining to each assembly and/or manufacturing step.
- Safety information for the job operator, including material data safety sheets
- A method of reporting any mechanical defects found during assembly of components.
- A mechanism for recording all job operator work sessions.
- The submittal to JLab of all data related to the above.
Final Acceptance Test Plan, based on the SiPM specification D00000-01-07-S004 Rev-A, comprised of
- Dark current and response to a standard light source at 5 and 20 degrees C.
- Uniformity of response across all 16 cells of each array.
- Verification and recording of operating parameters for each SiPM.
Tracking
The vendor must keep a record (travelers) of all raw materials and inspections that are used in the construction of each module, and document the procedures followed during fabrication.