Difference between revisions of "Minutes-10-28-2010"

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October 21, 2010 FDC meeting
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October 28, 2010 FDC meeting
  
 
= Tentative Agenda =
 
= Tentative Agenda =
  
 
# Production (David)
 
# Production (David)
#* Blue Crab status [ttp://www.jlab.org/Hall-D/detector/fdc/production/BCplan.pdf sketch]
+
#* Blue Crab status [http://www.jlab.org/Hall-D/detector/fdc/production/BCplan.pdf sketch]
 
#* Frame lamination [http://www.jlab.org/Hall-D/detector/fdclog/ FDC Log Book, page 533]
 
#* Frame lamination [http://www.jlab.org/Hall-D/detector/fdclog/ FDC Log Book, page 533]
 
# Electronics (Fernando, Chris, Roger)
 
# Electronics (Fernando, Chris, Roger)
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# Other
 
# Other
  
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= Minutes =
 
= Minutes =
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== Production ==
 
== Production ==
  
- The humidity was very high yesterday (above 80%) at Blue Crab and the Rohacell material that was not laminated was deformed. We still have to check if the four laminated wire frames that are at Blue Crab are OK. Bill: we can't stop the production and should continue with the lamination.  
+
- The humidity was very high yesterday (above 80%) at Blue Crab and the Rohacell material that was not laminated deformed (photos at page 533). We still have to check if the four laminated wire frames that are at Blue Crab are OK. Bill: we can't stop the production and should continue with the lamination.  
 
Slution: to put a dehumidifier at one of the offices at Blue Crab and to use it for the Rohacell lamination. To recover the original Rohacell shape ones needs to heat it at 250degF, but don't have to do it because we have enough material (Casey).  
 
Slution: to put a dehumidifier at one of the offices at Blue Crab and to use it for the Rohacell lamination. To recover the original Rohacell shape ones needs to heat it at 250degF, but don't have to do it because we have enough material (Casey).  
  
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== Electronics ==
 
== Electronics ==
  
- Chris was investigating different ways of cleaning the PCBs using Vigor flux-off. We discussed if we can buy an ultrasonic cleaner 42"x18"x6" that will be used also to clean the wire frames after soldering the wires for $5500. Glenn agreed.
+
- Chris was investigating different ways of cleaning the PCBs using Vigor flux-off. Bill asked if we can buy an ultrasonic cleaner 42"x18"x6" that will be used also to clean the wire frames after soldering the wires, for $5500. Glenn agreed.
  
 
- Fernando: the first article signal cables will arrive by mid November and Chris is working on a board to be used for testing. The solder material (japanese) recommended from UVA is no longer available. Chris ordered similar materialial from other company to exercise. Working on the sole source procurement of the ASICs. Fermilab is also intersted in the same ASICs and Fernando discussed if we can share with Fermilab the costs
 
- Fernando: the first article signal cables will arrive by mid November and Chris is working on a board to be used for testing. The solder material (japanese) recommended from UVA is no longer available. Chris ordered similar materialial from other company to exercise. Working on the sole source procurement of the ASICs. Fermilab is also intersted in the same ASICs and Fernando discussed if we can share with Fermilab the costs
 
for the mask (~$100K).
 
for the mask (~$100K).
  
-  
+
- The contract for the cathode foils was awarded. Alflex is waiting for the Gerber files from Roger; the files are ready waiting final approval from Bill and Fernando. After that we will have the first article in three weeks, then we have one week (around Thanksgiving) to approve it
- Chris: Inspecting the first article (8, two of each) populated PCBs. Initially they could hold a maximum voltage of ~1500V.The problem: flux from the soldering under the capacitors. Chris cleaned 5 channels (using some flux-off spray) and they could hold 2500V without problems. Fernando decided to go ahead with the full production by requiring the company to improve the cleaning procedures.  
+
before the start of the whole production.  
  
- We discussed possible flux cleaning methods; we will need cleaning also after soldering the wires. Using flux-off is expensive (both materials and labor). Ultrasonic cleaner is also very expensive (Fernando) and even more difficult for large surfaces. Bill asked how much we can spend on ultrasonic cleaner. Glenn: up to ~$15K, otherwise manual cleaning is less expensive. The other problem Glenn pointed out is the power that we will need for large volumes. Bill will look for possible solutions.      
+
- Rigid-flex: Roger is waiting for quotations from two companies after some additional explanation concerning the coating. Allflex already decided not to bid for this. Then Roger will submit a PR for 500 rigid-flexes. Once more we discussed the technique to be used for soldering to the cathode foils. Fernando prefers to use conventional soldering instead of using conductive film; the argument: the later technology exists for
 +
only 4 years and we are not sure if the soldering will work for 10 years. We will have plenty of material to exercise this and to measure the failure rate of the standard method and to try the new one. After that we should make a decision.  
  
- Good news about the cathode foil procurement: according to Ross Small only Allflex responded to the ad at FedBiz, he has all the paperwork (after some delay) from Allflex and will go ahead with the contract. There was some confusion about the shipment method (in tubes or boxes) but Roger will discuss it with Ross.  
+
- Beni showed a drift time distribution (page  531) as measured with fADC125. It has 8ns structure coming form the 125MHz clock. Gerard doubts that such structure should appear. Beni, Gerard, and Fernando discussed the ways one can measure the time between the trigger and the phase of the fADC clock that is needed to improve the timing resolution from the fADC. In the experiment the clock will be common and a special module will provide this opportunity. For now, Gerard suggested plugging the trigger into the fADC to measure the trigger time.  
Roger got the first quotation for the rigid-flex (linked above) and expects three more. Fernando is working also on the ASIC procurement which will be a sole source one.
+
  
 
== Engineering ==
 
== Engineering ==
  
- Wire stringing: Bill will soon have more time to start first prototyping. Pulley system is mounted, we can put the strongback on the table and use the old wire frame to exercise. Fernando proposed to use the laser system that we use for the cathode tension measurements, to detect the wire positions when doing position measurements. This should be experimented to see if there will be enough light reflecting from the wire.  
+
- Wire stringing: David will try tomorrow to use the tension laser system to find the wire position. Al made progress in the USB connection to the stepper motor: now USB can talk to the ISA card. Bill accepted different proposals how the make the weights for the wire tensioning.
  
- We discussed if we have to/can use the adhesive and soldering materials that were used at UVA for the Hall A chambers. At UVA they used high performance resin flux cored solder (KR-18 SHRMA QQ-S-571F  Type RMA Alloy Sn60 Pb40 NIHONALMIT Co. Japan). Fernando says this material is no longer available. As for the glue, UVA used 2011 Araldite  (www.araldite.com), while we use EPON epoxy. Same epoxy is used at IUCF, so it should be OK.  
+
- We started discussing the acceptance procedure of the cathode foils. The first article will arrive around Thanksgiving and the problem is to find clean space at that time to do the inspection and some tests. A possible solution will be to use some space in the Hall B clean room (EEL building). Lubomir will talk to Steve Christo and then to Mac Mestayer. Eugene: chances are not very high and Roger will postpone submitting the Gerber files till we have a solution.
  
 
== Full-scale prototype tests ==
 
== Full-scale prototype tests ==
  
- Comparison of the gas mixtures using premixed bottle 10.3/89.7 and MKS gas system of 10/90 CO2/Ar (FDC logbook page 526): MKS gives about 20% higher signals, meaning it puts more Ar in the mixture.
+
- The gas gain was measured using two different methods and compared to the Magboltz (inside Garfield) calculations (page 530). Both methods use 55Fe source.
 +
In the first, one measures the rates on the wires and relates it to the total current. In the second, one uses Garfield to simulate the signals, including the
 +
measured electronics response, except for the gain that is adjusted to the measured amplitudes. The two measurements are consistent but different from the Magboltz calculations, by up to a factor of 10 for 90/10.
  
- Measurements using 55Fe source triggering with one top strip and looking at the wire signals with fADC. Spectra for 90/10 and 40/60 Ar/CO2 (page 527): the Ar peak has about the same width (~8%) for the two gas mixtures; this differs from the measurements with the CDC prototype where they see wider peak with 40/60. The background comes from CO2 plus the Ar escape peak; has to be investigated with Garfield. Page 528: spectra for all the channels; different (by ~5%) ranges can be explained by different pre-amp gains. After-pulses for one event (page 529): the fact that they affect also the neighbor wire means the after-pulses are initiated by photons. The timing between the pulses of 120-160ns is about the time for the electrons produced via photoeffect in the copper at the cathode, to drift to the wires.
+
- The old problem  (page 499) of the ratio top/bottom cathode signal being > 1 was re-visited (page 531) now for different gas mixture/high voltages. The effect increases by increasing the HV, suggesting electrostatic forces to be responsible. Other possibilities were discussed; no explanation yet.
 
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Latest revision as of 23:56, 28 October 2010

October 28, 2010 FDC meeting

Tentative Agenda

  1. Production (David)
  2. Electronics (Fernando, Chris, Roger)
    • Update on PCBs
    • Cathode foil and rigid-flex procurement
    • fADC125/F1TDC synchronization (Beni, Gerard) FDC Log Book, page 531
  3. Engineering (Bill, David)
    • Wire stringing
    • Cathode foils: plans for inspection, storage, and cathode lamination
  4. Full-scale prototype tests (Lubomir)
  5. Other


Minutes

Participants: Fernando, Eugene, Casey, Bill, Mark, David, Chris, Simon, Glenn, Roger, Beni, Gerard (on the phone) and Lubomir.

Production

- The humidity was very high yesterday (above 80%) at Blue Crab and the Rohacell material that was not laminated deformed (photos at page 533). We still have to check if the four laminated wire frames that are at Blue Crab are OK. Bill: we can't stop the production and should continue with the lamination. Slution: to put a dehumidifier at one of the offices at Blue Crab and to use it for the Rohacell lamination. To recover the original Rohacell shape ones needs to heat it at 250degF, but don't have to do it because we have enough material (Casey).

- We will try to do both the Rohacell ring gluing and the lamination to the wire frame at once with vacuum bagging. Bill is thinking about a box for storage flushed with nitrogen. 14 wire frames (almost half) are laminated.

Electronics

- Chris was investigating different ways of cleaning the PCBs using Vigor flux-off. Bill asked if we can buy an ultrasonic cleaner 42"x18"x6" that will be used also to clean the wire frames after soldering the wires, for $5500. Glenn agreed.

- Fernando: the first article signal cables will arrive by mid November and Chris is working on a board to be used for testing. The solder material (japanese) recommended from UVA is no longer available. Chris ordered similar materialial from other company to exercise. Working on the sole source procurement of the ASICs. Fermilab is also intersted in the same ASICs and Fernando discussed if we can share with Fermilab the costs for the mask (~$100K).

- The contract for the cathode foils was awarded. Alflex is waiting for the Gerber files from Roger; the files are ready waiting final approval from Bill and Fernando. After that we will have the first article in three weeks, then we have one week (around Thanksgiving) to approve it before the start of the whole production.

- Rigid-flex: Roger is waiting for quotations from two companies after some additional explanation concerning the coating. Allflex already decided not to bid for this. Then Roger will submit a PR for 500 rigid-flexes. Once more we discussed the technique to be used for soldering to the cathode foils. Fernando prefers to use conventional soldering instead of using conductive film; the argument: the later technology exists for only 4 years and we are not sure if the soldering will work for 10 years. We will have plenty of material to exercise this and to measure the failure rate of the standard method and to try the new one. After that we should make a decision.

- Beni showed a drift time distribution (page 531) as measured with fADC125. It has 8ns structure coming form the 125MHz clock. Gerard doubts that such structure should appear. Beni, Gerard, and Fernando discussed the ways one can measure the time between the trigger and the phase of the fADC clock that is needed to improve the timing resolution from the fADC. In the experiment the clock will be common and a special module will provide this opportunity. For now, Gerard suggested plugging the trigger into the fADC to measure the trigger time.

Engineering

- Wire stringing: David will try tomorrow to use the tension laser system to find the wire position. Al made progress in the USB connection to the stepper motor: now USB can talk to the ISA card. Bill accepted different proposals how the make the weights for the wire tensioning.

- We started discussing the acceptance procedure of the cathode foils. The first article will arrive around Thanksgiving and the problem is to find clean space at that time to do the inspection and some tests. A possible solution will be to use some space in the Hall B clean room (EEL building). Lubomir will talk to Steve Christo and then to Mac Mestayer. Eugene: chances are not very high and Roger will postpone submitting the Gerber files till we have a solution.

Full-scale prototype tests

- The gas gain was measured using two different methods and compared to the Magboltz (inside Garfield) calculations (page 530). Both methods use 55Fe source. In the first, one measures the rates on the wires and relates it to the total current. In the second, one uses Garfield to simulate the signals, including the measured electronics response, except for the gain that is adjusted to the measured amplitudes. The two measurements are consistent but different from the Magboltz calculations, by up to a factor of 10 for 90/10.

- The old problem (page 499) of the ratio top/bottom cathode signal being > 1 was re-visited (page 531) now for different gas mixture/high voltages. The effect increases by increasing the HV, suggesting electrostatic forces to be responsible. Other possibilities were discussed; no explanation yet.