Difference between revisions of "Minutes-11-4-2010"

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#* Frame lamination
 
#* Frame lamination
 
# Electronics (Fernando, Chris, Roger)
 
# Electronics (Fernando, Chris, Roger)
#* Update on PCBs
+
#* Update on PCBs: [http://www.jlab.org/Hall-D/detector/fdc/images/Delamination1.jpg delaminated PCB1] and [http://www.jlab.org/Hall-D/detector/fdc/images/Delamination2.jpg PCB2]
 
#* Cathode foil and rigid-flex procurement
 
#* Cathode foil and rigid-flex procurement
 
#* Cathode foil inspection plan
 
#* Cathode foil inspection plan
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#* Other
 
#* Other
 
# Full-scale prototype tests
 
# Full-scale prototype tests
#* status, timing with fADC125 (Beni)
+
#* status, timing with fADC125 (Beni)[http://www.jlab.org/Hall-D/detector/fdclog/ FDC Log Book, page 535]
#* wire offset studies (Lubomir)
+
#* wire offset studies (Lubomir)[http://www.jlab.org/Hall-D/detector/fdclog/ FDC Log Book, pages 534 and 536]
 
# Other
 
# Other
  
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= Minutes =
 
= Minutes =
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== Production ==
 
== Production ==
  
- The company will start bringing materials for the clean room on Nov 24. The AC for the whole area will be installed by Dec 7. Before that for the lamination we will use mostly the office (low humidity <40%) and the granite tables outside for vacuum bagging if the humidity is low. That was not the case today.
+
- The company will start bringing materials for the clean room on Nov 24. The AC for the whole area will be installed by Dec 7. Before that for the lamination we will use mostly the office (low humidity <40%), and the granite tables outside for vacuum bagging if the humidity is low. That was not the case today.
  
 
- We got all the wire frames (32) and spacer rings (30). 17 wire frames laminated; 14 are back at Vision machine for fly cut.  
 
- We got all the wire frames (32) and spacer rings (30). 17 wire frames laminated; 14 are back at Vision machine for fly cut.  
Line 31: Line 30:
 
== Electronics ==
 
== Electronics ==
  
- Chris: by Wednesday we will have all the PCBs populated. The company sent two pictures (link above) show delaminations on two of the boards.
+
- Chris: by Wednesday we will have all the PCBs populated. The company sent two pictures (link above) showing delaminations on two of the boards. They claim the delamination was there when the boards arrived. But Chris would have seen it!? Roger: the heating cycle they use may cause delamination. Chris will ask
 +
the company for information about this.  
  
- Fernando: the first article signal cables will arrive by mid November and Chris is working on a board to be used for testing. The solder material (japanese) recommended from UVA is no longer available. Chris ordered similar materialial from other company to exercise. Working on the sole source procurement of the ASICs. Fermilab is also intersted in the same ASICs and Fernando discussed if we can share with Fermilab the costs
+
- Ultrasonic cleaning: according to Chris 6.6gal Vigon costs $285; we need 14gal. Not clear how often we have to change it.
for the mask (~$100K).
+
  
- The contract for the cathode foils was awarded. Alflex is waiting for the Gerber files from Roger; the files are ready waiting final approval from Bill and Fernando. After that we will have the first article in three weeks, then we have one week (around Thanksgiving) to approve it
+
- Roger: the cathode foil Gerber files will be sent right after the meeting. The extra connectors were included. Will have the first article by Dec 3.
before the start of the whole production.  
+
Roger got two quotations and two "no-bids" for the rigid-flex which is good enough for the submission of the PR tomorrow. 
 +
 +
- We negotiated with Hall B to use a corner in their clean room for cathode foil inspection for two weeks in total. They need a schedule and a list of the people that will work there. Before that we need to decide what kind of tests we want to do. Beni: measuring connectivity of all the strips is needed for the first article. Eugene: resistivity measurements (2 Ohms per strip) and we may look for variations of the Cu thickness. Glenn: difficult for low resistivity. Roger: we may use camera for inspection. Lubomir will consult also Fernando and other people that have done this before, and will make a plan and list of the people.  
  
- Rigid-flex: Roger is waiting for quotations from two companies after some additional explanation concerning the coating. Allflex already decided not to bid for this. Then Roger will submit a PR for 500 rigid-flexes. Once more we discussed the technique to be used for soldering to the cathode foils. Fernando prefers to use conventional soldering instead of using conductive film; the argument: the later technology exists for
+
== Engineering ==
only 4 years and we are not sure if the soldering will work for 10 years. We will have plenty of material to exercise this and to measure the failure rate of the standard method and to try the new one. After that we should make a decision.
+
  
- Beni showed a drift time distribution (page  531) as measured with fADC125. It has 8ns structure coming form the 125MHz clock. Gerard doubts that such structure should appear. Beni, Gerard, and Fernando discussed the ways one can measure the time between the trigger and the phase of the fADC clock that is needed to improve the timing resolution from the fADC. In the experiment the clock will be common and a special module will provide this opportunity. For now, Gerard suggested plugging the trigger into the fADC to measure the trigger time.  
+
- Movement system. David: The USB-ISA connection is not trivial and requires significant efforts. Two people from "Cross-Automation" came today to 126 to discuss the interface to the stepper motor. They could provide a controller system for $3-5K that will work for us. Also, they could provide or assist in developing the software but we are not ready with the requirements. Some free software interface exists and Lubomir will look to estimate how easy will be for us to develop the software.
  
== Engineering ==
+
- Bill send the strongback back to the machine shop for some modifications. Working on the spool holder and the weights (out of steel). Bill explained how the
 +
movement system will be attached to the granite table. This may require drilling additional holes in the granite, but this time horizontally.
  
- Wire stringing: David will try tomorrow to use the tension laser system to find the wire position. Al made progress in the USB connection to the stepper motor: now USB can talk to the ISA card. Bill accepted different proposals how the make the weights for the wire tensioning.
+
- Wire tensions: Lubomir investigated to effect of the wire offsets on the gain and on the strip signals. As long as the tension is above 15g on the sense wires and above 60g on the field wires, the effects on the chamber operation are small. We can use as nominal tensions: 20g and 132g based on Dan's estimates and Bill's correction of the field wire linear density. However, too high tension on the field wire is not needed (since we can tolerate some difference in the gravitational sag) and may cause frame deformation. Bill will estimate the deformation effects and after that we can decide about the tension values.
 
+
- We started discussing the acceptance procedure of the cathode foils. The first article will arrive around Thanksgiving and the problem is to find clean space at that time to do the inspection and some tests. A possible solution will be to use some space in the Hall B clean room (EEL building). Lubomir will talk to Steve Christo and then to Mac Mestayer. Eugene: chances are not very high and Roger will postpone submitting the Gerber files till we have a solution.
+
  
 
== Full-scale prototype tests ==
 
== Full-scale prototype tests ==
  
- The gas gain was measured using two different methods and compared to the Magboltz (inside Garfield) calculations (page 530). Both methods use 55Fe source.
+
- Beni connected the trigger logical signal into the fADC to measure the trigger time w.r.t. fADC clock. Most of the time, there's only one sample in between the min and max value of the rising edge. This was not expected, since the shaping time must be ~35ns!? Beni used the events with two samples to estimate the slope which was used for the events with one sample to estimate the trigger time. Using such procedure, the distribution of the trigger time between the samples is very flat and the peaks in the drift time distribution disappear (page 535).
In the first, one measures the rates on the wires and relates it to the total current. In the second, one uses Garfield to simulate the signals, including the
+
measured electronics response, except for the gain that is adjusted to the measured amplitudes. The two measurements are consistent but different from the Magboltz calculations, by up to a factor of 10 for 90/10.
+
 
+
- The old problem  (page 499) of the ratio top/bottom cathode signal being > 1 was re-visited (page 531) now for different gas mixture/high voltages. The effect increases by increasing the HV, suggesting electrostatic forces to be responsible. Other possibilities were discussed; no explanation yet.
+
  
-->
+
- Measurements with the bottom chamber showed the vertical positions of the wires  look much better than for the top chamber (page 536). No explanation yet. There's ~0.2mm offset for the bottom, compared to ~1mm for the top chamber. Lubomir did also Garfield simulations (page 534) of the strip signals as a function of the avalanche azimuthal angle around the wire and also for different wire offsets. The angle variations are of the order of few %. 1mm offset of the wire up would give a top/bottom strip ratio of ~1.5 what we actually measure for the top chamber.

Latest revision as of 18:39, 4 November 2010

November 4, 2010 FDC meeting

Tentative Agenda

  1. Production (David)
    • Blue Crab status
    • Frame lamination
  2. Electronics (Fernando, Chris, Roger)
    • Update on PCBs: delaminated PCB1 and PCB2
    • Cathode foil and rigid-flex procurement
    • Cathode foil inspection plan
  3. Engineering (Bill, David)
    • Wire stringing status; position measurement system.
    • Other
  4. Full-scale prototype tests
  5. Other


Minutes

Participants: Eugene, Bill, Glenn, Simon, Chris, Roger, David, Beni, and Lubomir.

Production

- The company will start bringing materials for the clean room on Nov 24. The AC for the whole area will be installed by Dec 7. Before that for the lamination we will use mostly the office (low humidity <40%), and the granite tables outside for vacuum bagging if the humidity is low. That was not the case today.

- We got all the wire frames (32) and spacer rings (30). 17 wire frames laminated; 14 are back at Vision machine for fly cut.

Electronics

- Chris: by Wednesday we will have all the PCBs populated. The company sent two pictures (link above) showing delaminations on two of the boards. They claim the delamination was there when the boards arrived. But Chris would have seen it!? Roger: the heating cycle they use may cause delamination. Chris will ask the company for information about this.

- Ultrasonic cleaning: according to Chris 6.6gal Vigon costs $285; we need 14gal. Not clear how often we have to change it.

- Roger: the cathode foil Gerber files will be sent right after the meeting. The extra connectors were included. Will have the first article by Dec 3. Roger got two quotations and two "no-bids" for the rigid-flex which is good enough for the submission of the PR tomorrow.

- We negotiated with Hall B to use a corner in their clean room for cathode foil inspection for two weeks in total. They need a schedule and a list of the people that will work there. Before that we need to decide what kind of tests we want to do. Beni: measuring connectivity of all the strips is needed for the first article. Eugene: resistivity measurements (2 Ohms per strip) and we may look for variations of the Cu thickness. Glenn: difficult for low resistivity. Roger: we may use camera for inspection. Lubomir will consult also Fernando and other people that have done this before, and will make a plan and list of the people.

Engineering

- Movement system. David: The USB-ISA connection is not trivial and requires significant efforts. Two people from "Cross-Automation" came today to 126 to discuss the interface to the stepper motor. They could provide a controller system for $3-5K that will work for us. Also, they could provide or assist in developing the software but we are not ready with the requirements. Some free software interface exists and Lubomir will look to estimate how easy will be for us to develop the software.

- Bill send the strongback back to the machine shop for some modifications. Working on the spool holder and the weights (out of steel). Bill explained how the movement system will be attached to the granite table. This may require drilling additional holes in the granite, but this time horizontally.

- Wire tensions: Lubomir investigated to effect of the wire offsets on the gain and on the strip signals. As long as the tension is above 15g on the sense wires and above 60g on the field wires, the effects on the chamber operation are small. We can use as nominal tensions: 20g and 132g based on Dan's estimates and Bill's correction of the field wire linear density. However, too high tension on the field wire is not needed (since we can tolerate some difference in the gravitational sag) and may cause frame deformation. Bill will estimate the deformation effects and after that we can decide about the tension values.

Full-scale prototype tests

- Beni connected the trigger logical signal into the fADC to measure the trigger time w.r.t. fADC clock. Most of the time, there's only one sample in between the min and max value of the rising edge. This was not expected, since the shaping time must be ~35ns!? Beni used the events with two samples to estimate the slope which was used for the events with one sample to estimate the trigger time. Using such procedure, the distribution of the trigger time between the samples is very flat and the peaks in the drift time distribution disappear (page 535).

- Measurements with the bottom chamber showed the vertical positions of the wires look much better than for the top chamber (page 536). No explanation yet. There's ~0.2mm offset for the bottom, compared to ~1mm for the top chamber. Lubomir did also Garfield simulations (page 534) of the strip signals as a function of the avalanche azimuthal angle around the wire and also for different wire offsets. The angle variations are of the order of few %. 1mm offset of the wire up would give a top/bottom strip ratio of ~1.5 what we actually measure for the top chamber.