Difference between revisions of "October 9, 2019 FCAL Insert Design Meeting"

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(Meeting Time and Place =)
(Minutes and Action Items)
 
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= Meeting Time and Place ==
 
= Meeting Time and Place ==
  
Wednesday Oct, 9 1:30 pm
+
Wednesday Oct, 9 2:00 pm
 
At Jefferson Lab, room TED 2504
 
At Jefferson Lab, room TED 2504
  
Line 38: Line 38:
  
 
== Minutes and Action Items ==
 
== Minutes and Action Items ==
* Inner Tube
+
* Discussed Tungsten absorber
** ok to use 2mm wall
+
** No decision on coverage, still at 1.5 crystals
* Acrylic Monitoring sheet
+
* Monitoring System
** make 1/2" thick with 6mm bevel on outer edges only
+
** Need to order diamond end mill - Tim
** Drill holes with diamond end mill for polished bottom
+
** 1mm fibers for test
** 1mm fiber probably ok
+
** 2 Test samples made, 15cm square with 6mm 45 degree bevel
** look at putting a rubber gasket on end flange of modules to prevent cross talk
+
* Cooling of blocks - 2.1 KW needed
** make test piece Determine size to fit in dark box 15cm square with 6mm bevel - Tim
+
** Inner cooling ring move to be in line with outer to keep area behind lead-glass module clear for repairs - Keith
* Cooling Manifold
+
* Support structure and assy sequence
** Need to make sure there is room to replace FCAL module electronics
+
** Discussed sequence and shimming in detail
** Need humidity control in dark room
+
** Need to develop a more detailed plan to show next meeting - Keith/Tim
* Electronics Patch Panels
+
** Screen shots for Eugene - Keith
** Fernando informed us that a 48 wire cable will be used for HV
+
* electronics patch panels DS of crystal pmts
** HV cables carries 48 individual wires, large bend radius [[Media:Radiall_connector.pdf]]
+
** Some more discussion on panels - not much more detail given
** PCB mounted connector to bring power from Radiall to individual bases [[Media:SamtekHV.pdf]]
+
** Fernando needs geometry info for cable lengths - Keith
** still need 1600 signal connectors on patch panel using same connectors as ComCal
+
** Need more info on connectors/patch panel - Fernando
** Layout separate HV and signal patch panels - Keith
+
* Discussed Additional testing for the final design
** Determine length of cables - All
+
** Josh continuing tests Brazing of PMT module straps
* Develop Installation/Assembly sequence for detector - Keith
+
** Sasha wishes to assemble a new 9 module array for magnetic field testing
* Module testing
+
*** 18mm diameter light guides are needed - josh found some on Amazon - tim will order
** Need to verify verify 25um strap is strong enough - Josh
+
*** 6mm longer with 50 micron larger ID mag shield steel needed - Submitted to machine shop [[Media:1020_shield.pdf]]
** Procure 1 in-oz torque driver - Tim
+
*** additional mu metal shields needed (same as previous - 350 microns) - Tim ordered Due Oct 18-
** Procure 18mm acrylic light guide - cut and polish - Tim
+
*** Have steel shields annealed - Tim looking into it >900C
** Work with Amco 50-50 solder to prove it is good - Josh
+
* Need fixture for testing crystals in hall (PS beam right)
** Determine cookie geometry - Josh
+
** 12 at a time
 +
** Josh assembling a fixture
 +
** Aluminum support clip fabrication - Stephanie
 +
** Josh to supply stp file for aluminum base plate - Stephanie to make dwg
 +
** Josh to supply stp file for copper soldering head - Stephanie to make dwg
 +
** Steel shielding cage - Tim sketched, need to check overall design - Stephanie/Tim
 +
** Need to make a stand - Tim
  
 
== Action items ==
 
== Action items ==

Latest revision as of 14:36, 23 October 2019

Meeting Time and Place =

Wednesday Oct, 9 2:00 pm At Jefferson Lab, room TED 2504

  • Present - Sasha Somov, Josh Crafts, Eugene, Stephanie, Keith Harding, Tim, Fernando, Chris Stanislav

Agenda

  • Action items from last meeting https://halldweb.jlab.org/wiki/index.php/September_25,_2019_FCAL_Insert_Design_Meeting
  • Discuss Tungsten absorber
    • Cover 1.5 crystals ok?
    • Rohacell supported
  • Monitoring System
    • Use 1/2" Acrylic sheet with 45 degree angles on edges
    • Testing plan
    • 1mm fibers
    • 15cm square with 6mm 45 degree bevel
  • Cooling of blocks - 2.1 KW needed
    • 2 Chillers like those used for BCAL ($16K ea)
    • 4 water to air Heat exchangers around crystal area
    • 9 parallel circuits for each chiller
    • potted copper tube into aluminum blocks
    • Cooling of inner tube - removable plate
    • Proposed manifold similar to BCAL - needs to clear for FCAL module removal
  • Support structure and assy sequence
  • electronics patch panels DS of crystal pmts
  • Discussed Brazing of PMT module straps and new mag field tests
    • Sasha wishes to assemble a new 9 module array for magnetic field testing
      • 18mm diameter light guides are needed - josh found some on Amazon - tim will order
      • 6mm longer with 50 micron larger ID mag shield steel needed - Submitted to machine shop Media:1020_shield.pdf
      • additional mu metal shields needed (same as previous - 350 microns) - Tim ordered Due Oct 18-
      • Have steel shields annealed - Tim looking into it >900C
  • Discuss test fixture for PMTs in beam
    • Need to fabricate steel case - Media:Steel_shield.pdf
    • need to fabricate support structure - Tim
    • Need to fabricate feedthru panel - Josh/Tim
    • need to fabricated aluminum base plate - Josh/Tim

Minutes and Action Items

  • Discussed Tungsten absorber
    • No decision on coverage, still at 1.5 crystals
  • Monitoring System
    • Need to order diamond end mill - Tim
    • 1mm fibers for test
    • 2 Test samples made, 15cm square with 6mm 45 degree bevel
  • Cooling of blocks - 2.1 KW needed
    • Inner cooling ring move to be in line with outer to keep area behind lead-glass module clear for repairs - Keith
  • Support structure and assy sequence
    • Discussed sequence and shimming in detail
    • Need to develop a more detailed plan to show next meeting - Keith/Tim
    • Screen shots for Eugene - Keith
  • electronics patch panels DS of crystal pmts
    • Some more discussion on panels - not much more detail given
    • Fernando needs geometry info for cable lengths - Keith
    • Need more info on connectors/patch panel - Fernando
  • Discussed Additional testing for the final design
    • Josh continuing tests Brazing of PMT module straps
    • Sasha wishes to assemble a new 9 module array for magnetic field testing
      • 18mm diameter light guides are needed - josh found some on Amazon - tim will order
      • 6mm longer with 50 micron larger ID mag shield steel needed - Submitted to machine shop Media:1020_shield.pdf
      • additional mu metal shields needed (same as previous - 350 microns) - Tim ordered Due Oct 18-
      • Have steel shields annealed - Tim looking into it >900C
  • Need fixture for testing crystals in hall (PS beam right)
    • 12 at a time
    • Josh assembling a fixture
    • Aluminum support clip fabrication - Stephanie
    • Josh to supply stp file for aluminum base plate - Stephanie to make dwg
    • Josh to supply stp file for copper soldering head - Stephanie to make dwg
    • Steel shielding cage - Tim sketched, need to check overall design - Stephanie/Tim
    • Need to make a stand - Tim

Action items